FAL solutions for aircraft assembly
In Final Assembly Lines, safe access, millimetre-accurate positioning and fast changeovers matter. HUBTEX pairs omnidirectional electric platforms with docking systems to mobilise fixed work platforms — turning existing docks into mobile assets, easing layout changes and stabilising takt and cycle times. Sensor-enabled assistance supports low-collision work on delicate aircraft structures.
Our Solutions
Mobile work platforms: precise access across every section
HUBTEX assembly and work platforms deliver safe access to fuselage, wing, engine and tail areas in the FAL. The omnidirectional chassis enables millimetre-precise positioning along sections and stations, even in tight spaces. Operator assistance — supported by onboard sensors — helps with approach, braking and hold; optional collision-avoidance functions minimise contact with parts and fixtures. All-electric drives run quietly, energy-efficiently and with low emissions, enhancing final-assembly working conditions. Modular platform sizes, guardrail options and integrated utilities make EPL platforms easy to configure for varying fuselage diameters, wing geometries and process stages — a perfect fit for OEMs and tier suppliers handling mixed or varying batch sizes.
HUBTEX MQ 75 at the particle accelerator
The HUBTEX MQ 75 SO was built for CERN, operator of the Large Hadron Collider, the world’s largest and most powerful particle accelerator. Thanks to its removable cab and fork carriage, it delivers highly ergonomic handling, even for heavy and bulky
Heavy-duty platform truck SFX
The self-propelled heavy-duty platform trucks in the SFX series are modular electric transport vehicles designed for the internal transport of particularly heavy and bulky loads, while enabling precise manoeuvring even in confined spaces.
Lift and mast extension system with container handling attachment for CASTOR casks
HUBTEX, in collaboration with AMAS, developed a Transport and Stacking Vehicle (TSF), with HUBTEX responsible for the development of the lift and mast extension system. In view of the stringent safety requirements associated with handling radioactive
Transporter for floating navigation marks
The HUBTEX CT electric two-way transporter for floating navigation marks enables heavy and bulky navigation marks to be stored safely and precisely. The transporter can be operated by radio remote control and has a load capacity of 10 tonnes.
Bin Carrier KTR 120
The KTR 120 Apple Bin Transporter enables fruit processors and co-operatives to handle up to 28 apple bins. It ensures the safe and efficient movement of loads.
HUBTEX Clear Aisle Assist
Clear Aisle Assist is a patented LiDAR aisle-monitoring system for narrow aisles on all PHOENIX multidirectional sideloaders, detecting protruding loads in both directions. It warns the operator and automatically slows or stops to prevent collisions—
MSL Multidirectional Sideloader
The electric multidirectional sideloader MSL has been developed for outdoor use. It transports long and heavy loads of up to 5 tonnes efficiently and emission-free, even on uneven surfaces and over long travel distances.
ML 50 electric multidirectional sideloader
The HUBTEX ML 50 H is a multidirectional sideloader specifically engineered for the German Armed Forces for the transport of heavyweight torpedoes. Its custom-engineered fork tines ensure optimum load pick-up and precise handling of the load carriers
HUBTEX Connectivity Solutions
Instant access to live data on your forklift fleet – anytime, anywhere. Previously only possible for remote maintenance of HUBTEX forklifts, a comprehensive fleet management solution is now available. The new connectivity solutions provide you with a
Dock mobilisation: turning fixed platforms into mobile assets
Existing stationary work platforms can be upgraded into mobile units with HUBTEX HL-AGV, ODV and WDU. This allows docks to be moved between changing stations without investing in new, permanently installed equipment.
HL-AGV lifts and moves platforms as an under-lift, omnidirectional solution with finely controllable motion.
ODV/WDU safely couple to or pick up docks to enable flexible repositioning.
Mobilisation shortens changeover times during product swaps, supports layout optimisation and increases line availability. Sensor systems, personnel protection and defined docking points ensure repeatable positioning and stable processes. For system integrators, this becomes a powerful lever to adapt FAL capacity quickly and relieve bottlenecks.
HUBTEX MQ 75 at the particle accelerator
The HUBTEX MQ 75 SO was built for CERN, operator of the Large Hadron Collider, the world’s largest and most powerful particle accelerator. Thanks to its removable cab and fork carriage, it delivers highly ergonomic handling, even for heavy and bulky
Heavy-duty platform truck SFX
The self-propelled heavy-duty platform trucks in the SFX series are modular electric transport vehicles designed for the internal transport of particularly heavy and bulky loads, while enabling precise manoeuvring even in confined spaces.
Lift and mast extension system with container handling attachment for CASTOR casks
HUBTEX, in collaboration with AMAS, developed a Transport and Stacking Vehicle (TSF), with HUBTEX responsible for the development of the lift and mast extension system. In view of the stringent safety requirements associated with handling radioactive
Transporter for floating navigation marks
The HUBTEX CT electric two-way transporter for floating navigation marks enables heavy and bulky navigation marks to be stored safely and precisely. The transporter can be operated by radio remote control and has a load capacity of 10 tonnes.
Bin Carrier KTR 120
The KTR 120 Apple Bin Transporter enables fruit processors and co-operatives to handle up to 28 apple bins. It ensures the safe and efficient movement of loads.
HUBTEX Clear Aisle Assist
Clear Aisle Assist is a patented LiDAR aisle-monitoring system for narrow aisles on all PHOENIX multidirectional sideloaders, detecting protruding loads in both directions. It warns the operator and automatically slows or stops to prevent collisions—
MSL Multidirectional Sideloader
The electric multidirectional sideloader MSL has been developed for outdoor use. It transports long and heavy loads of up to 5 tonnes efficiently and emission-free, even on uneven surfaces and over long travel distances.
ML 50 electric multidirectional sideloader
The HUBTEX ML 50 H is a multidirectional sideloader specifically engineered for the German Armed Forces for the transport of heavyweight torpedoes. Its custom-engineered fork tines ensure optimum load pick-up and precise handling of the load carriers
HUBTEX Connectivity Solutions
Instant access to live data on your forklift fleet – anytime, anywhere. Previously only possible for remote maintenance of HUBTEX forklifts, a comprehensive fleet management solution is now available. The new connectivity solutions provide you with a
Fuselage transporters: safe movement for heavy assemblies
HUBTEX fuselage transporters are built for moving fuselage sections, structures and assemblies between FAL stations. High capacities meet millimetre-accurate positioning, while tailored load-handling gear, soft touch points and optional sensing protect delicate surfaces. Omnidirectional mobility lets you rotate, side-shift and dock large assemblies precisely, even in tight footprints.
HUBTEX MQ 75 at the particle accelerator
The HUBTEX MQ 75 SO was built for CERN, operator of the Large Hadron Collider, the world’s largest and most powerful particle accelerator. Thanks to its removable cab and fork carriage, it delivers highly ergonomic handling, even for heavy and bulky
Heavy-duty platform truck SFX
The self-propelled heavy-duty platform trucks in the SFX series are modular electric transport vehicles designed for the internal transport of particularly heavy and bulky loads, while enabling precise manoeuvring even in confined spaces.
Lift and mast extension system with container handling attachment for CASTOR casks
HUBTEX, in collaboration with AMAS, developed a Transport and Stacking Vehicle (TSF), with HUBTEX responsible for the development of the lift and mast extension system. In view of the stringent safety requirements associated with handling radioactive
Transporter for floating navigation marks
The HUBTEX CT electric two-way transporter for floating navigation marks enables heavy and bulky navigation marks to be stored safely and precisely. The transporter can be operated by radio remote control and has a load capacity of 10 tonnes.
Bin Carrier KTR 120
The KTR 120 Apple Bin Transporter enables fruit processors and co-operatives to handle up to 28 apple bins. It ensures the safe and efficient movement of loads.
HUBTEX Clear Aisle Assist
Clear Aisle Assist is a patented LiDAR aisle-monitoring system for narrow aisles on all PHOENIX multidirectional sideloaders, detecting protruding loads in both directions. It warns the operator and automatically slows or stops to prevent collisions—
MSL Multidirectional Sideloader
The electric multidirectional sideloader MSL has been developed for outdoor use. It transports long and heavy loads of up to 5 tonnes efficiently and emission-free, even on uneven surfaces and over long travel distances.
ML 50 electric multidirectional sideloader
The HUBTEX ML 50 H is a multidirectional sideloader specifically engineered for the German Armed Forces for the transport of heavyweight torpedoes. Its custom-engineered fork tines ensure optimum load pick-up and precise handling of the load carriers
HUBTEX Connectivity Solutions
Instant access to live data on your forklift fleet – anytime, anywhere. Previously only possible for remote maintenance of HUBTEX forklifts, a comprehensive fleet management solution is now available. The new connectivity solutions provide you with a
Multidirectional sideloaders: smooth intralogistics for long goods and sections
From profiles and stringers to shells, panels and tooling, HUBTEX multidirectional sideloaders excel in tight spaces. Longitudinal, lateral and diagonal travel enables precise movement of long, unwieldy loads at minimal aisle widths. All-electric drives, finely tuned controls and optional collision protection support safe, low-emission handling around the FAL. Process-specific load-handling gear — long-load forks, carriers and bespoke attachments — can be configured to suit. Paired with EPL platforms, you gain an end-to-end material flow from pre-assembly through to the final line.
HUBTEX MQ 75 at the particle accelerator
The HUBTEX MQ 75 SO was built for CERN, operator of the Large Hadron Collider, the world’s largest and most powerful particle accelerator. Thanks to its removable cab and fork carriage, it delivers highly ergonomic handling, even for heavy and bulky
Heavy-duty platform truck SFX
The self-propelled heavy-duty platform trucks in the SFX series are modular electric transport vehicles designed for the internal transport of particularly heavy and bulky loads, while enabling precise manoeuvring even in confined spaces.
Lift and mast extension system with container handling attachment for CASTOR casks
HUBTEX, in collaboration with AMAS, developed a Transport and Stacking Vehicle (TSF), with HUBTEX responsible for the development of the lift and mast extension system. In view of the stringent safety requirements associated with handling radioactive
Transporter for floating navigation marks
The HUBTEX CT electric two-way transporter for floating navigation marks enables heavy and bulky navigation marks to be stored safely and precisely. The transporter can be operated by radio remote control and has a load capacity of 10 tonnes.
Bin Carrier KTR 120
The KTR 120 Apple Bin Transporter enables fruit processors and co-operatives to handle up to 28 apple bins. It ensures the safe and efficient movement of loads.
HUBTEX Clear Aisle Assist
Clear Aisle Assist is a patented LiDAR aisle-monitoring system for narrow aisles on all PHOENIX multidirectional sideloaders, detecting protruding loads in both directions. It warns the operator and automatically slows or stops to prevent collisions—
MSL Multidirectional Sideloader
The electric multidirectional sideloader MSL has been developed for outdoor use. It transports long and heavy loads of up to 5 tonnes efficiently and emission-free, even on uneven surfaces and over long travel distances.
ML 50 electric multidirectional sideloader
The HUBTEX ML 50 H is a multidirectional sideloader specifically engineered for the German Armed Forces for the transport of heavyweight torpedoes. Its custom-engineered fork tines ensure optimum load pick-up and precise handling of the load carriers
HUBTEX Connectivity Solutions
Instant access to live data on your forklift fleet – anytime, anywhere. Previously only possible for remote maintenance of HUBTEX forklifts, a comprehensive fleet management solution is now available. The new connectivity solutions provide you with a
Systems for the Final Assembly Line
By combining mobile work platforms, dock mobilisation, multidirectional sideloaders and fuselage transporters, you establish a seamless material and assembly flow across the Final Assembly Line. Every module is scalable, all-electric, and integrates with existing safety and control systems. Outcome: stable takt, reduced stoppages, greater process security and a future-proof FAL that adapts to new programmes, variants and volumes.
Next step: We’ll review build rates, stations, layout and safety needs together, then configure an FAL package that delivers millimetre-accurate positioning, rapid changeovers and protective handling — from EPL platforms and dock mobilisation to moving heavy fuselage sections.